Loudi Antaeus Electronic Ceramic Co.,Ltd.
Loudi Antaeus Electronic Ceramic Co.,Ltd. Antaeus New Technology,Achieving New Life!
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Alumina Ceramic Insulator /Electrical Insulation Rod For Oxygen Sensor
1. Description:
These various minerals are mined from sites the world over and, since no two locations are alike in all respects, some variation can be expected in raw material quality. This must be considered and controlled during the production process to ensure consistent quality of the final product. In particular, growing attention has been placed on the microstructure of these raw materials to avoid development of undesirable interfaces at the microscopic level. For example, experts believe that quartz crystallites found in some ceramic aggregates can feature critically over-sized particles that modify and shrink during firing. Resultant micro-cracks can then propagate and become areas of inherent weakness in the porcelain body during dynamic mechanical loading or even under constant change in ambient service temperatures. The larger these quartz crystallites, the more they are at risk of cracking and the sooner the insulator becomes at risk of failing. Indeed, research has demonstrated that punctured porcelain insulators typically have some or all of the following micro-defects.
2. Feature Advantages:
1) High elasticity modulus
2) High compressive strength.
3) Anti corrosion
4) Abrasion resistance
5) Impact resistance
6) High precision
7) High stability
8) Good advanced ceramic materials
9) High welding sealing performance
10) High hardness and high density
11) Low thermal conductivity
12) Chemical inertness
13) Good wear resistance
14) High Fracture toughness
15) Good insulation performance
16) High temperature resistance
17) A variety of specifications is available
18) Satisfy various technical requests
19) Lower medium spoilage
20) Stiffness texture
21) Widely apply for automotive ceramic sensor , ceramic heater ,electric heating
3. Material Features / Properties:
| Color | White or Ivory | White or Ivory | White or Ivory | |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics | ||||||||
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | Pass | - | |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | Pass | Pass | Pass | - | - | - | |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | ≤8 | - | |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - | |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | - | 4 | ||
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - | |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ | ||||||||
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - | |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - | |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - | ||
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - | ||
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - | |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Inspecting --- Packing
6. Application Fields:
New energy vehicles, automotive industry, motorcycles, recreational cars, industrial automation, commercial cars and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter
9. Order Flow Steps as belows: Inquiry ---Quotation --- Place an order --- Production --- Delivery
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ; Good Service
11. Shipping and Package:
12. Our aimed market:
Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!